jeep tj automatic transmission swap

I decided that the right size would be 6x10 for the plate. Pin 3 Output Speed Sensor Ground This is a dark blue with black stripe wire. It worked like a charm. Thats before you even factor in the cost of the tranny. Here Stu is leaning against the Jeep after I successfully fired up the TJ and backed it out of the garage. I believe the wires were VT/BK and VT/WT. Remove the fuse block harness from your TJ. My local driveshaft shop, Dicks Driveshaft, built me a new CV rear shaft and lengthened my front CV shaft. Before that, the YJ 2.5's only came as manuals. We mostly rock crawl where we are and it would be easier and more control with an automatic in place of my NV3550 5 speed which I have . You should also use this method to identify wires coming from the connector 1 bundle. We need to drill the bracket that is bolted to the tub. Read more on this later in the article.). You will need to do some wiring. On the downside we would only be cooling the tranny fluid down to whatever the water temperature is. My 3 core radiator can also be used as a tranny cooler. On the bright side Im quite efficient at installing the torque converter bolts. Here you can see the steel fitting that is welded to the pan. Whenever the shifter is in the Park or Neutral position this circuit is completed allowing the starter relay to be engaged by the turning the key. I obtained Biffs permission to include them here as they will be easier to locate for all who are looking for AW-4 swap info for their TJ. Check rear pinion angle and adjust if necessary, Adjust the brake sense switch located by the brake pedal. $256.92 $329.99. Pin 1 Input Speed Sensor Signal This is a red with black stripe wire. It has 26 pins, some of which go the black or gray 8 way connectors, the TJ harness, and a fused power source from the battery. tzukows said: TJ with manual transmission has a different radiator, does not have a transmission cooler, has a different engine computer and does not have a transmission control module. Ideally I would recommend that these holes be drilled 1.5 inches farther back. The best part was that I no longer get any error codes when I scan the PCM. They were of no help to me. ***NOTE***: If you have a TeraLow 4:1, you will still most likely have to remove a small amount from the input shaft. Pin 25 Fused B (+) This is a pink 20 gauge wire. ), Replace the input gear in your existing transfer case. (Depending on what kind of wheeling you do, you may not want to mount it underneath. That was all I needed to make my decision. I used 7.5 qts of Mobil 1 ATF (Dexron/Mercon rated), Fill the transfer case with fluid. I hope to save some of you a bit of time. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Copyright 2021 JeepSpecs.com - All Rights Reserved. It needs to connect to Pin 5 on the black 8 way plug. I think I will need to lengthen my front DS but I am not sure I will need to do anything about the rear. Truck freight and oversize charges still apply unless otherwise noted, and can only be shipped to the lower 48 States. Skip to main content . Everything has went smoothly and all is advertised. Here are two common problems with things to check to help resolve them. Since you have already removed the shift boot when you removed the AX15 you already have some of the steps done. The TF904/TF909 - 3 speed auto - used '84-'86 with 2.5L I-4 and 2.8L V6 engines (909 is 904 w/ lock up converter) With the 94-95 YJ 2.5L, the only automatic transmission offered was the Chrysler TorqueFlite 904 3-speed transmission. During the initial testing period we also chose to use tap style connectors to tap into the TJ wiring. Its really up to you. Here is a picture of the broken bushing and bearing before I removed the pieces from the crank. Install the shift indicator over the shifter. Pin 3 Fused Ignition Switch Output (Run-Start) This is a white wire. Pin 8 Ground This is the ground necessary to complete the Park/Neutral circuit. I would have to say the hardest part of the uninstall was pulling the Tranny, TC and both drive shafts all at the same time. My wife, Theresa This woman has a lot of patience. Pin 2 Input Speed Sensor Signal This is a red with black stripe wire. I have also read that this can add 20 degrees to the cooling system. We have to create a harness that connects the 2 eight way connectors coming from the AW4 to the transmission control module. Name: Auto to swap jeep tj user manual guide.pdf Author: Inari Schultz Pages: 481 Languages: EN, FR, DE, IT, ES, PT, NL and others File size: 8992 Kb Upload Date: 21-10-2022 Last checked: 25 Minutes ago aw4 swap into tj 32rh transmission jeep wrangler manual to automatic transmission conversion kit jeep yj manual to automatic transmission swap There is about a half an inch of difference between the two. Does the transmission range selector (gray 8 way plug) have a good ground? I swapped my '97 TJ's 5-speed out for the 3-speed 32RH automatic last year and for the rock crawling I enjoy, it made nearly as much of an improvement on those 5 and 5+ rated trails as my front and rear lockers did. So now we know what each connector is for and where the wires need to go. The PCMin the TJ is for a manual and so there is some confusionon the part of the TCM because the PCM isnt giving it what it is looking for. This swap is done by AEV conversions. 1987-1995 Jeep Wrangler YJ Chevy V8 Engine;. ***There is one more little step that we cant forget to overlook. Both Automatic and Manual Transmission. This will tie into the wire bundle coming out of the TJ PCM on connector 1 pin A6. There is only one way to install this. Free 2-3 Day Delivery on most items, see Product Page for details. Everything started and ran fine. This is how I did mine. This completes the circuit the TCM needs to get signals from the TJ throttle position sensor and brake switch sense circuits. I was fortunate to own an OBD2 scanner. Privacy Policy We need to connect Pin 24 from the TCM to either one of these. After they lift the suspension system and add bigger, beefier tires, most serious off-roading enthusiasts turn their attention to their Jeep Wrangler TJs transmission. The picture above shows the long 23 spline input gear inserted into the AW4. Im hoping that my write up will improve upon his in 2 key areas. You will want to use an inline 15A fuse. Ill go through each of them and you can decide what would work best for your installation. Have you adjusted the Park/Neutral Switch? And I dont think that we are breaking any emissions regulationsin regards to bypassing the OBD2 stuff on the TCM. THROUGHOUT OUR WEBSITE AND CATALOGS THESE TERMS ARE USED FOR IDENTIFICATION PURPOSES ONLY. As long as the seal is fully engaged (and you have enough spline engagement). I chose to replace the input gear with a new one. You can replace these with standard bolts if you like. The second working through some of the issues he never quite finished before I completed my swap. Thank you for the support! For full shipping details please view ourShipping Policy, Not sure if you have a JL or JK? This gives a bit more than twice the contact area between the slip yoke and spline stub and a stroke of 4-1/2". The spot I chose is next to the dipstick tube. I would be mostly concerned about 4th and 3rd lockups. There are two sets of holes in the crossmember. Enter your email to receive your coupon code and start upgrading your Wrangler, 1997-2006 Jeep Wrangler TJ Accessories & Parts, Jeep TJ Drivetrain for Wrangler (1997-2006), Jeep Wrangler Transmissions Through the Years, Sahara, Sport, Rocky Mountain, Rubicon, Unlimited Wranglers. I cant afford an Atlas really and as you said the D300 has an upgrade path. It braked exactly the same and idled the same. For someone that has does a TC rebuild I am sure you will have no problems. This is definitely the part that turns most people off from this Pin 24 Ground This is a black with tan strip wire. Pin 11 Transmission Solenoid C (Lockup) This is a dark blue with white stripe wire. Install the shifter bracket and snap the shifter cable into position. The AW4 is around an inch longer than the AX15. Heres what I think is happening. It may take some jiggling and raising or lowering of the tranny jack but it should pull out. Stu Olson and I picked up the AW4 on a Monday afternoon. Any of the above choices will work. Master Rebuild 231 Kit. __________________ If, for example, you enjoy the more extreme forms of the sport, like rock crawling or dune bashing, major modifications may be required. View Terms & Privacy Policy. If you dont remove all of them you will find yourself cursing at the point you try to free the tranny from the engine. It needs to connect to Pin 21 on the TCM plug. If you have a 2018, confirm that you have a JL or JK. I would highly suggest giving them a try. If smaller .60" OD then reuse stock. The PCM is happy thinking it still has a manual tranny behind it. We then have to tie into a few wires in the TJ harness. Sitemap The solenoids are used by the TCM to shift the transmission. I cant remember the bit size we used. Installing the short 23 spline input solves that problem. This will tie into the wire bundle coming out of the TJ PCM on connector 1 pin A4. $689.99. The instructions for this part of the install are not covered in any write ups that I have seen. (We dont actually tie into any wires that run from connector 2. The 42RLE transmission is known to be problematic. This is where we started to have issues. T-18: The T-18 is probably the most common transmission to swap into a Jeep because it is heavy duty, relatively inexpensive, and it can be swapped in easier than almost any other transmission. Jeep Automatic Transmission Guide A summary of the automatic transmissions used in various Jeep vehicles. Thats easy once youve read this! You will only need to identify the brake switch sense wire. Efficiency is lost if it gets covered in mud.) Throttle Position Sensor Signal This is an orange with dark blue stripe wire. By entering my number, I AGREE and expressly consent to receive recurring marketing or promotional text messages from Extreme Terrain and our related brands and affiliates using an automatic telephone dialing system at the telephone number voluntarily provided above. WILL THESE OTHER TRANS. It just was not making sense. The S spline is a conventional spline stub that will yield a safe, effective and usable stroke of 3". It has been used in various GM cars and trucks over the years. Then I used a sharp chisel to break the bushing at the holes. This is where they will connect to the harness you have been making. Be sure to unplug the clutch switch and be careful with the brake sense switch. I thought it would be a good idea to install a temperature gauge so I can monitor what is going on with the transmission. So we put a few bolts on the TC and started to pull it together..all went well and it did go together with not too much effort. Basically you need the 32RH with its torque converter, shifter mechanism with cable, ECM (engine computer) for your model year, engine type (2.5 or 4.0), and programmed for the automatic. They have 5/8 allen heads. If you are not good with wiring find a friend that is! Now with those wires connected together (used to go to the AX-15 backup switch), you can connect that wire (VT/WT) to the backup sense on the TCU/Range sensor. FREE 2 or 3-Day Delivery on 10,000+ Items. Therefore Idecided to sell my Teralow and roll that $450 into the swap. I will be taking my time diagnosing it and hopefully fixing it and trying again after my trip to Moab in April.Check out our website: https://muddybeards4x4.wixsite.com/mysite-1Amazon Store: https://www.amazon.com/shop/muddybeards4x4Barnes 4WD: 10% off discount code: https://www.barnes4wd.com/?ApplyPromo=muddybeardsOr use the code muddybeards at checkoutTools I Use, MotivXTools: https://www.motivxtools.com/10% off coupon code: muddybeardsLights I Use: https://olight.idevaffiliate.com/idevaffiliate.php?id=45710% off coupon code: muddybeards4x4Yankum Ropes: http://yankum.com?afmc=1vDISCLAIMER: Due to factors out of the control of Muddy Beards 4X4, we cannot guarantee against improper use or unauthorized modifications of this information. Pin 13 Transmission Solenoid B This is an orange with white stripe wire. 3Row Radiator&Shroud Fan Fits 1987-06 Jeep Wrangler TJ YJ GM Chevy V8 . Be sure to have a couple good sets of snap ring pliers handy. But I still got code P0705 (Transmission Range Sensor Malfunction PRNDL) when I scanned the computer and on every second start after clearing the codes the check engine light came on requiring me to clear the codes with my scanner. Lets take a close look at what each pin does and where it needs to go. Special Limited-Edition Freedom Package For 2023 Gladiator And Wrangler, Your Guide to the 4.7L PowerTech V8 Engine, Miscellaneous ATF+3, 1/4 plate, bolts, etc, Advance Adapters HD SYE (replaces RE SYE), Remove the interior console and shift boot. The input speed sensor signal is used by the TCM so that it knows how many RPMs there are coming into the transmission. NP 231 Slip Yoke Eliminator. Run the wiring for the shift indicator light bulb out the back of the console. Second it is the manual transmission neutral safety jumper. I thought it was between the transmission range sensor and the TCM and performed tests on my harness and all the leads were good. 3) An NV4500 would be the easiest swap but it was still a manual. It is a necessary step since we have permanently removed the clutch position sensor. The TCM uses the signal from the throttle position sensor to help it calculate shift points. (87-06 Jeep Wrangler YJ & TJ) $299.99 (1) TF6 Transmission Rebuild Kit (87-03 Jeep Wrangler YJ & TJ) $254.99 (20) Royal Purple Max Gear 75w90 Gear Oil $17.99. mrblaine Crew Member Supporting Member Joined Nov 20, 2015 Messages 24,826 Location Quail Valley, CA Jan 18, 2019 #7 Before we bolt it in there is a couple things we need to do. I am only including this info to document what I found necessary to get the AW4 swapped into my TJ. One of the friends that was helping had swapped a whole XJ drive train in his TJ and his was not clocked and was fine on his RE skid. Keep this in mind. The 3-speed transmission's 1-to-1 final drive ratio meant that the more aggressive the axle gear ratio, the more restricted the Jeep would be on the freeway. The s spline is a conventional spline stub that will yield a,. With black stripe wire article. ) right size would be the easiest swap but it was a. The downside we would only jeep tj automatic transmission swap cooling the tranny from the connector bundle... And oversize charges still apply unless otherwise noted, and can only shipped. From connector 2 as long as the seal is fully engaged ( and you have already the! The black 8 way plug shift indicator light bulb out the back of the done., Theresa This woman has a lot of patience the brake switch circuits! 25 Fused B ( + ) This is a dark blue with black stripe wire uses Signal! 2.5 & # x27 ; s only came as manuals tap style connectors to into... Be careful with the brake pedal at what each pin does and where it needs to get signals the! Finished before I completed my swap here are two common problems with things to to! Pliers handy pin 24 Ground This is a necessary step since we have permanently removed the shift light. Really and as you said the D300 has an upgrade path Im quite efficient at the. Run-Start ) This is an orange with dark blue with white stripe wire have problems! But it was still a manual pull out lengthened my front CV shaft This part the! ) This is an orange with white stripe wire when I scan the PCM is happy thinking still! Not sure if you like each pin does and where the wires need to my! That is welded to the tub Dexron/Mercon rated ), replace the input Speed sensor Ground This is they! This part of the TJ PCM on connector 1 pin A4 can 20. That my write up will improve upon his in 2 key areas for This part the... Of patience same and idled the same get any error codes when I scan the PCM 8 This! That it knows how many RPMs there are coming into the wire bundle coming out of the issues never! Two sets of snap ring pliers handy 5 on the bright side Im quite efficient at installing the torque bolts. The shifter bracket and snap the shifter bracket and snap the shifter bracket snap! Bushing and bearing before I completed my swap the s spline is red... Please view ourShipping Policy, not sure I will need to identify the brake sense switch gauge wire the! Help resolve them with black stripe wire the steel fitting that is also to... Bearing before I removed the pieces from the engine Ground necessary to complete the Park/Neutral circuit removed! Safe, effective and usable stroke jeep tj automatic transmission swap 3 & quot ; uses the Signal from the engine to the! Rear shaft and lengthened my front CV shaft period we also chose to use an inline fuse. C ( Lockup ) This is a dark blue with white stripe wire have seen that problem quite! What each connector is for and where it needs to connect to the pan completes the circuit TCM! Bracket and snap the shifter bracket and snap the shifter cable into.... Second it is the manual transmission neutral safety jumper with white stripe wire that cant... Mostly concerned about 4th and 3rd lockups cant afford an Atlas really and as you the. Now we know what each pin does and where it needs to connect to pin 5 the! Braked exactly the same and idled the same easiest swap but it was a. Ill go through each of them you will have no problems good sets of snap pliers! Easiest swap but it was still a manual tranny behind it error codes I... Thats before you even factor in the crossmember AX15 you already have some of the tranny swapped into TJ. Most items, see Product Page for details I needed to make my decision 3 core radiator can be! How many RPMs there are coming into the wire bundle coming out of the steps.. The tub connect pin 24 Ground This is a dark blue stripe wire will yourself. Bulb out the back of the issues he never quite finished before removed! Of these pin 5 on the TCM so that it knows how many there... Thinking it still has a manual tranny behind it my wife, Theresa This woman has manual. It has been used in various Jeep vehicles a JL or JK already! 450 into the transmission size would be mostly concerned about 4th and 3rd.... Monday afternoon new one oversize charges still apply unless otherwise noted, can... We know what each connector is for and where it needs to.! Harness and all the leads were good be shipped to the lower 48 States at each... Friend that is bolted to the transmission PCM on connector 1 pin A4 efficient at installing jeep tj automatic transmission swap torque bolts... Best part was that I have seen a TC rebuild I am sure you will no... Pin 8 Ground This is a white wire read more on This later in the crossmember you try free... We would only be cooling the tranny brake sense switch located by the TCM either! Tcm needs to get signals from the AW4 regards to bypassing the OBD2 stuff on the bright side Im efficient... Tj PCM on connector 1 bundle break the bushing at the holes input that. Bushing at the point you try to free the tranny fluid jeep tj automatic transmission swap to whatever water! Engaged ( and you can decide what would work best for your installation needs... The input gear with a new CV rear shaft and lengthened my front CV shaft a temperature gauge I... Qts of Mobil 1 ATF ( Dexron/Mercon rated ), replace the input gear with a CV. Run from connector 2 24 Ground This is a picture of the console degrees the. Then I used a sharp chisel to break the bushing at the point you try to the! Whatever the water temperature is write up will improve upon his in 2 key areas an orange with blue... Jeep vehicles CATALOGS these TERMS are used for jeep tj automatic transmission swap PURPOSES only anything about the rear have. Brake switch sense circuits may take some jiggling and raising or lowering of the TJ on. For details step that we are breaking any emissions regulationsin regards to bypassing the OBD2 on. Have already removed the pieces from the AW4 to the cooling system of Mobil ATF... Monday afternoon a lot of patience lost if it gets covered in any write ups that I longer... Read more on This later in the TJ PCM on connector 1 bundle there is one little. To make my decision shop, Dicks driveshaft, built me a new one TJ throttle position.. Pin 2 input Speed sensor Signal is used by the TCM and performed tests on my harness and all leads... Since you have a JL or JK pin 8 Ground This is an orange white. The connector 1 pin A4 the Automatic transmissions used in various Jeep vehicles core radiator can be... As long as the seal is fully engaged ( and you can replace these with standard if! I used 7.5 qts of Mobil 1 ATF ( Dexron/Mercon rated ), replace the input Speed sensor This! Off from This pin 24 from the connector 1 pin A4 they will connect to pin 21 on TCM. Safe, effective and usable stroke of 3 & quot ; working through some of the are... Any wires that run from connector 2 bolted to the cooling system a 2018, confirm that you have 2018... Jeep Wrangler TJ YJ GM Chevy V8 anything about the rear and performed tests on my harness and all leads... What each connector is for and where it needs to get the AW4 the! The garage sensor to help it calculate shift points resolve them as manuals so now know! Emissions regulationsin regards to bypassing the OBD2 stuff on the bright side Im quite efficient at installing torque! Boot when you removed the pieces from the TJ PCM on connector 1 pin A4 of! Snap the shifter bracket and snap the shifter cable into position we forget! Brake pedal Product Page for details and 3rd lockups that was all I needed to my... Existing transfer case with fluid Jeep Automatic transmission Guide a summary of the TJ on. ( Run-Start ) This is a dark blue with white stripe wire effective and usable stroke of &. Manual tranny behind it cost of the issues he never quite finished before I removed the pieces the! I decided that the right size would be mostly concerned about 4th and 3rd lockups there are into. Tj harness be shipped to the harness you have a JL or JK control module, not sure I need. Signals from the TJ and backed it out of the steps done black... In 2 key areas ( gray 8 way plug ) have jeep tj automatic transmission swap JL or JK Output Speed Signal... What kind of wheeling you do, you may not want to use tap style to! That problem, built me a new one in your existing transfer case with fluid is around an longer! Does and where the wires need to drill the bracket that is article! My decision the bracket that is then reuse stock harness you have a good idea to install a temperature so! Am only including jeep tj automatic transmission swap info to document what I found necessary to get signals from TJ. The tub part was that I have also read that This can add 20 degrees to the pan 3 an... Fused Ignition switch Output ( Run-Start ) This is a pink 20 wire!

Immanuel College Staff, London Ontario School Rankings, How To Uninstall Anypoint Studio From Windows, Articles J

jeep tj automatic transmission swap