Keep wire rope straight to avoid kinking the wire rope. It stops the cable from rolling back to prevent accidents and injuries. Always take extra caution when installing any parts. Please read our review of this wireless remote switch. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Badland has invested a lot of thought into manufacturing this product. Badland Apex Winch | Jeep Gladiator Forum - JeepGladiatorForum.com To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. The winch's internal mechanism is permanently lubricated. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Visit our website at: http://www.harborfreight.com I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Allow to drain and dry. They are appropriately priced, and are easy to install. Apply 12 volts to coil terminals directly. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Mounting location and hardware must support winch and load. Badlands 9000 winch - missing control box | Pirate 4x4 Do not open the housing. To use the wired remote, attach the remote cable to the remote socket on the control box. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. The winch still works, but all of the electronic components got corroded by moisture. This does not influence the price or reviews. Wired Remote: 5. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. This can cause damage to the object being pulled, and kink or fray the wire rope. The first time was on warranty. The design of the model's housing is weather-resistant and high-impact. Keeping a constant focus is more critical. If unreadable or missing, contact Harbor Freight Tools for a replacement. This makes it ideal for outdoor use, especially in humid and rainy climates. These carry important safety information. It also comes with an adapter plate that anchors the winch to the trailer ball. Save This Manual These winches weigh around 90 pounds. Make a secure path for the cable routing away from moving parts and encounters from road debris. 12,000 lb ZXR Badland Winch Wiring Instructions - YouTube It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Im looking for a replacement tension plate for my 2500# badlands winch. 12,000 POUND WINCH. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. It has a user-friendly design that makes its installation quite easy and smooth. The wireless remote controller will act as a receiver to operate the wireless remote. Anything below IP67 is prone to damage from rain and submerge. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. Some main key features make this Badland winch stand out on the market. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. Secure load after moving. Always wearheavy-duty leather gloveswhen handling the winch. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. This device is also built to withstand high amounts of water without the danger of any short-circuit. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. Attach the Circuit Breaker to the Positive Terminal on the battery. Just have to look up or call customer service. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Handlebar switch is convenient to control the winch with just a thumb operation. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Do not use the winch even if minor damage appears. For a better experience, please enable JavaScript in your browser before proceeding. I have an old Badland ATV/UTV 3000 lb winch. Don't get scammed by websites pretending to be Harbor Freight. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Do not submerge winch in water. The operator and assistants must carefully plan usage to prevent accidents. Harbor Freight winches? - Jeep Gladiator Forum If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. If you are looking at how to wire a badland 2500 pound winch? Required fields are marked *. All rights reserved. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. There are two red wires that come out from the central ports. 1. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. The wireless remote controller will act as a receiver to operate the wireless remote. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Has anyone else been successful in finding replacement parts ? One such feature is that it can pull or tow for a very long time without getting hot and burning out. Do not exceed the angles shown in Figure B for a roller fairlead. With every winching circumstance, theres a risk of potential injury. Only use a 12V automotive (or equivalent) battery, in good condition. I dont know about you but that is a big advantage for me. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. To use the wireless remote, switch ON the wireless receiver switch on the control box. Move Clutch Handle to the Released position. Your email address will not be published. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Tighten all power cable hardware to 20 in. Any uncovered wires may be the cause of a short circuit. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Like everything HF it's a really mixed bag with their winches. Although this winch offers excellent power, its speed is a bit disappointing. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. The sharp borders help the cable from getting damaged. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. I handle the research side of things here as well as product selection for gear reviews. Press the remote ON switch until the blue light blinks. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. But some consumers actually reported that it exceeded that weight. Keeping a constant focus is more critical. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Inspect before every use; do not use if damaged or parts loose. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. The average winch that can bear this much load costs around $300 to $500. However, with this unit's built-in safety features, it's a lot easier. The blue indicator light in the remote indicates the remote is ready to use. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. However, they dont have as operation that is as wide or as big as other major winch names. The next item on the list is a hawse fairlead. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. If you are looking at how to wire a badland ZXR 9000 winch? Badland 63770 ZXR 12000 lb. Truck/SUV Winch Owner's Manual Best Badland Winch Remote For Replacement. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Badland ZXR 12000 Truck/SUV Winch Manual | ManualsLib TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Hook onto the object using a pulling point, tow strap or chain. The Winch terminals are color-coded. This is a kinked wire rope that has been straightened out. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Download Badland ZXR 12000 Truck/SUV Winch Manual. Replacement Parts - Badlands However, using it to self-recover your vehicle or someone else's might require some practice and care. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Use as intended only. I've searched and cannot find any source for replacement parts . Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Attach the black cable from the negative terminal of the battery to the winch. This step is necessary to ensure your safety while using the unit. No hardware to mount or connect the electrical components. badland winchs: Search Result | eBay The remote control will auto shut down when not in use after two minutes. Due to continuing improvements, actual product may differ slightly from the product described herein. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Lift the Socket Cover exposing the electrical switch connector. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Or trade for a new Apex 5500 long drum winch or equivalent. Keep children and bystanders away while operating. Move the Clutch Handle to the Engaged position. It can heat up after excessive use. Tighten fasteners to the listed torque values. It comes with a clevis hook. Do not try to guide wire rope. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Wear restrictive hair covering to contain long hair. Badland Zxr 12000 Winch Wiring Diagram Database. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Always wear good heavy-duty leather gloves when working the winch. Later tighten them with the help of a drill. Summary of Contents for Badland ZXR9000. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. I cant find anyone that has them, can anyone help, thanks. Just imagine how good quality their products are if the military uses them. I cant find a model number, but there is an Item Number #68145 on the label. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Badland APEX 12000 Winch Installation & Instructions Manual: Download. It's simple: This occurs due to the wired solenoid that gradually heats as the current flows through it. Badland Winch Parts List: 1. Engage clutch before starting. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. The wireless remote controller box will act as a receiver for the wireless remote. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Do not place finger(s) through hook. The mounting plate must be rated to at least the Winch's capacity. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Warn, Zeon 12000 vs Harbor Freight, Badlands 12000 Winches When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. 8 Best Badland Winches (Harbor Freight Tools Buyers Guide) - Rugged Driving The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Badland ZXR 12000 Lb Winch Review 2022 (Jeep) - Jeep Runner It is easy to install this device. Therefore, winch has an exceptional load limit of 12000 pounds. This wire rope must be discarded and not be used. We may earn a small commission from affiliate links and paid advertisements. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Looking to purchase motor brushes and brush retainer springs for 1500 lb. It is relatively easy and manageable with the Badland Winches. It is used to alert you to potential personal injury hazards. No warranty. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. All the mounting hardware is included. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . A clicking indicates proper activation. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Will the new electronics parts that are available work on this winch? Recoil the wire rope back into the winch under at least 500 lb. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Most of the Badland winches carry the same ideal wiring pattern. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Proof of purchase date and an explanation of the complaint must accompany the merchandise. Oversized item: cannot be shipped to Alaska or Hawaii. Badland 63769 ZXR 9000 lb. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. It is in the signature Mile Marker orange and black color. Fingers may be caught and get pulled into fairlead or drum. 2500 lb or 3500 lb? We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Copyright 2017 by Harbor Freight Tools. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning.
